Zf 16 speed gearbox manual problems pdf. pdf) or read book online for free.

The particularly powerful crawler gear provides assistance when launching with a high tonnage and on a gradient. Apr 1, 2006 · The latest evolution of the six-speed design is the 6S-750 series of six-speed transmissions for the Ford pickup and stripped-chassis models. Fuel Efficiency - (up to a 16% increase compared to ZF 6-speed unit. 15 for 3 cylinders Transmission input speed (rpm) Transmission power input Technical data ZF 3 M-2 R ZF 3 M-3 R Shifting position «A» ratio 2. Allow time to drip, then close the filler plug again. Rockwell Caja RMX9 The ZF Duoplan manual gearboxes live up to these demands. Transmission ratio (mechanical)* SPEED DRIVING DIRECTION Ratio 1 Forward 5,350 2 Forward 2,206 3 Forward 0,969 4 Forward 0,624 1 Reverse This Cat Telehandler ZF - REVERSING GEARBOX4 WG-98 TSC TB92-I4 REPAIR MANUAL PDF Download provides detailed instructions and illustrations for repair and maintenance of your machine. Their revolutionary 8-speed transmission was first introduced to American car manufacturers in 2011 when - Emergency steering pump with a feed rate of 16 cm 3/rev. 9 Position switch and converter. GM adopted the S6-650 6-Speed Manual Gearbox - VW Amarok 10-16 _ PDF Download - Free ebook download as PDF File (. Use the transmission noise evaluation procedure and troubleshooting guides on the following pages, or refer to Section 07-00 in the 1994 Ford Service Manual. 4 Tower I. Adding oil to 5HP19FL differential. *PTO Pump Extra*. 3 Output; 2. 2 quarts. Discovery I Diagram Of Gearbox 128 199 192 46. 401 1327878 Mounting, manual transmission (65X150X38) 1 Mar 11, 2023 · A gearbox in a car is a mechanical component that transfers power from the engine to the wheels. This data is also stated on the identity card of the relevant vehicle. Pages: 132. Instructions are given for operating the transmission in different ranges and gears. x1 II&IV 42 81 32301 0433 1295 304 123 Gear 1st sp. Switching modes from Reverse to Parking or Drive is only necessary when the car was completely stopped. 116. x1 II (h) 42 00. Output shaft thrust bearing designed to take maximum propeller thrust astern and ahead. 20 for 2 cylinders K = 1. zf manual Gear 3rd Speed 26 T 1. It lists 35 numbered parts, including covers, rotors, shafts, gears, seals, bearings and other components. Smooth Gear Shifts - thanks to 9 gears and broad gear ratios. Efficiency has been further improved and maintenance has been simplified by a new concept making vehicle operation even more efficient and resource-saving. all pages are printable and readable. spacer disk (12) with shim rings (13). The 6HP26 uses a longitudinal design with a mechatronik control unit. Language: English. The 4HP20 unit has been installed on V-class Mercedes since 1998. It includes unlimited printable copies and is compatible with all Windows and Mac versions. While speeds were reduced, the transferable torque could be further increased Homepage ZF Friedrichshafen AG - ZF 16S-221_CEI_254-279 - Free download as PDF File (. to DIN 51354. It has been used behind diesel engines from 1999 to current production and behind gasoline engines starting in 2002 models. Oil temperature must not exceed 50°C in any circumstances. 8 Transmission with selector mechanism and parking lock; 3. Downloads. Approximate oil capacity of the ZF S6-40 is 2. Daf XF gearbox problems TruckNet UK. Allow time for excess oil to drip then install differential fill plug (Pos. VW AMAROL 6 SPEED MANUAL TRANSMISSION REPAIR MANUAL ZF-ECOMIX II series – CML 10/12/16. Please subscribe and click the bell button, for more mechanical, electrical tutorial works, and please support all tutorial video all What can DS manual gearbox provide? In the 1950s, the all-synchronous transmission formed the technical basis for most ZF manual transmissions for passenger cars. 905 2002705 Oil Filter 1 20 0073. Model-16S 2530 TO - 1356. Capacity: oil change 4l. 029 81 32301 0764 1297 304 270 Gear 1st sp. 25 to applied, if engine has 1 cylinder K = 1. Both versions have significant differences in the range of spare parts and major components because Chrysler made plenty Operating Instructions 2K250/2K300 Initial Installation Gearbox - fit Screw in and tighten the threaded pin (9) onto the fitted key. Oct 21, 2021 · Because of that, ZF widened the ratio spread to 7. pdf) or read book online for free. View and Download ZF-DUOPLAN 2K120 operating instructions manual online. NOTES REGARDING THE SPARE PARTS ORDERS: When ordering genuine ZF-Spare Parts, please indicate: 1. Parts are not sold individually. Shift through gears with engine running at idle speed. We recommend to use Adobe PDF Reader, to be sure all images / graphics will display correctly. 3 = ZF-Parts List-No. Layout of repair manual: Section 1 includes adjustment data, tightening torques, spring characteristics and a list of specified ZF special tools. Mated to both the M54B30 and even the S54 in Z4s, this transmission can handle plenty of power and offers both a 6 gear and a buttery smooth shift. 2-taper roller bearings are 38% stronger than single self- aligning roller bearing. Details. Also lightly grease the motor shaft. 330. Oil is added to the cold differential, approximately 68oF (~20oC), until it overflows. Apply desired oscillating speed to converter and speed controller without delay. txt) or view presentation slides online. 81 32301 0997. Ravigneaux. S671. txt) or read online for free. In the repair of ZF 6HP28/32, the replacement of failed plumes and power cables is of great labor intensity, so it is necessary to dismantle and unscrew the entire transmission. The transmission can handle up to 600 Nm of engine To do this, lock lifting device 5x46 000 949 (fastened together with the 5w46 000 004 adapter piece) onto the input shaft. Multiple gear ratios in the ZF 6HP26 transmission were housed inside a small area, using a conventional planetary gearset and a gear assembly designed by P. 281 (blue) Version 1: Version 2: and 1,2 l differential oil No The ZF S6-650 – Heavy Duty 6 speed manual transmission has an aluminium alloy main gear case and tail housing with the bell housing integral to the case. 1 x44. Meritor Rockwell Zf 9 Speed RMX9 145B - Free ebook download as PDF File (. Over time there are pronounced pushes at ZF Aftermarket has everything you need for your passenger car gearbox: Whether new or exchange units, clutches, components, automatic transmissions, manual transmissions, genuine transmission spare parts or repair kits – we have the right solution to every problem with our gearbox replacement parts! ZF 4HP22 Transmission Service Repair Manual. ZF-ECOMID: 16 S 151 8 S 151. Continuously optimized: ZF achieved significant efficiency gains with every generation of its automatic passenger car transmission. 301. D. 2. This document provides a technical description of the ZF 6HP26 automatic transmission. It is built in two-wheel drive and four-wheel drive versions. 6 Switching logic for switching unit with servo-motor and centre position Reduce main spindle motor speed from operating speed to zero. 81 32301 0867. It enables a smooth and comfortable shift feeling for the driver, while ensuring high-precision and quick gear shifting. Series no. No mention of the ZF transmission. 2 - 0. ZF Double- H Shift Pattern - Free download as PDF File (. Repairs £500 Push measuring device 5p01 002 379 over input shaft splines and clamp with locking screw approx. PLATE FOR ZF-HYDROMEDIA-REVERSING -TRANSMISSION 1 = Gearbox type 2 = Gearbox Serial-No. Parts list (ZF) 4 Manual and Spare Parts List ZF M line 6 1. 010/340). Fit the filter holder (5) together with the filter element (6) in the reservoir (1) and rotate the filter ho. It describes the transmission type, gear ratios, lubrication system, and power flow diagram. pdf), Text File (. This cryo treatment will add 30% in component strength. shift through as far as 3rd gear (manual/winter program) Keep each gear selected for 3 seconds, then engage the parking lock Continued on Page 2 Keep each gear selected for 3 seconds, then engage the parking lock Select positions R and D and shift through as far as 3rd gear (manual/winter program) Start the engine Top off the oil immediately to the A 16 speed ZF gearbox is a key component of heavy-duty vehicles. LT 71141. It is designed to provide smooth and efficient power transmission, enabling the vehicle to operate at different speeds and handle varying road conditions. Risk of motor shaft damage if input hub is not heated sufficiently. The Double-H shift pattern has two neutral positions, one in the low range and one in the high range. 4168 298 068. Prior to removing the body, there are some electrical items that need removing. Use a screwdriver to remove the snap ring from the housing. Lightweight and robust aluminum alloy casing (sea water resistant) Case hardened and precisely ground gear teeth for long life and smooth running. ZF6HP26 Common Problems. ZF 9S 109. However, due to the many factors influencing the service life of transmissions in individual operation, ZF recommends an oil change after 150,000 km for its transmissions. The document provides specifications and operating instructions for ZF series transmissions, including the ZF16S-151 and ZF16S-221 models. Remove the complete unit and device by hand. 87 quart). Two-speed Gearbox. Type of gearbox 2. We recommend brands that have successfully passed the 12th load stage of FZG testing (A/8, 3/90) acc. 2. ing gear filter elementFit a new filter element (6) i. Internal hexagon. Although 8HP has 2 more gears than 6HP, the dimensions have remained the same while the weight has been reduced by as much as 3%. ZF gearbox type-plate 1. 8,3. 090. Get detailed instructions for repairing ZF 5HP19 transmission, must be done by trained personnel. More power with less weight. The automatic transmission ZF 8HP70 replaced the 6-speed automatic transmission GA6HP26Z Aug 3, 2023 · Advantages. Leave controller enable on converter. As a result, the efficient drive solution supports electrification and the mobility turnaround. General This repair manual shows how to repair a ZF ECOSPLIT 16 S 151 / 8 S 151 synchromesh transmission. The stator kit (4168 298 068) includes 2x Thrust Washer, 1x Freewheel, and 1x Inner Freewheel Ring. or 32 cm 3/rev. 44 T. ZF4HP16 transmission fluid change. She is capable to work together with engines at which torque makes 750 nanometers. com. Disadvantages. ZF 8/9/16S-109 GEARBOX 5. Specially developed single and twin disk clutches are available for every application, allowing the TraXon Jan 4, 2022 · Thank you for watching. 3. 426 2609830 Oil Seal, manual transmission 1 16 5961. To engage a gear, the shift lever must be pushed against a spring force into the desired gate and held until the gear is fully engaged. TERRAPOWER TPT 20 SIDEVIEW TERRAPOWER TPT 20 TOPVIEW Technical D at TPT –Powershift Transmission TPT11 TPT 14 TPT 16 High Line TPT 20 High Line TPT 25 TPT 28 Vehicle Data Engine power max. 370). x1 III 42 00. bustness and reliability. Also refer to Section 08-00 in the 1994 Ford Service Manual. gearbox. While we show it commonly in many different BMWs such as this F3 in DAF CF85 430 air leaking internally. x1 III&V Features. - Inching speed valve (Inching valve). Therefore, we recommend the following points: Problem #3 - The Internal TCM/Mechatronic System. 2K120 dc drives pdf manual download. 5Nm (see also Repair Manual). 1 ZF 3 M Power diagram Based on engine power B to DIN 6270; shock factor K = 1. 870RE. Torque fill plug to 35Nm ±3. Unbolt the output speed sensor and leave it hanging. ZF is based in Baden-Wurttemburg, located in the southwest region of Germany. 1 GENERAL Gearbox type Each gearbox has a type-plate attached to it, indicating the type of gearbox. Target axial clearance = 0. Continuously variable transmissions (CVTs) of the TERRAMATIC® series are designed for tractors of up to 400 HP. e. Workshop Manual This manual comes in PDF format. Overhaul Kit 1043 298 102 Pan Gasket 0750 112 033 3. This document provides information on parts for the ZF Ecosplit III 16S221 gearbox model. Please contact us with your requirements or to place an order All prices are plus VAT of 20% Export and UK Delivery Available. Supershift2 technology inside. 3 l i. Format: PDF. ZF as Tronic Technicians Handbook Automatic Transmission. 6HP26X / 6HP28X General Transmission Oil Filling Procedure (continued) Oil service 6HP26X / 6HP28X BMW. Call 888-824-2012 for a quote. Cooling Up to the admissible thermal power limit P T, see page 12, 8HP70 Transmission parts, repair guidelines, problems, manuals. 81 32302 0078. Smooth and reliable hydraulic shifting with control lever for attachment of push-pull cable. 1 Brake D, E and clutch C; 2. The input hub must be heated to approx. Due to increased engine torque and the demands of the costumer for higher vehicle speed, increase of shifting comfort and noise Feb 24, 2023 · The build sheet shows -- '8-Spd Auto 8HP75-LCV Transmission' so does the RAM build site at https://www. Questionable Initial Reliability – Earlier 9-speed units were a lot less reliable compared to later ones. Sometimes gear support bearings were destroyed. ZF is the common reference to the ZF Group or “ZF Friedrichshafen AG. This one’s a ZF box with both a range change & a splitter though the principles are The innovative transmission combines several contradictions at the same time: It offers higher torques without compromising the power-to-weight ratio, it has a higher gear spread and at the same time improved noise quality, and, depending on the application, it can be driven by a dry clutch but also by a torque converter clutch, or it can be combined with an engine-dependent PTO. Assembly Ecomid is the perfect choice for commercial vehicles with a gross vehicle weight of up to 36 tons. It is also frequently called a transmission. Automatic Transmissions Service Manual. Disconnect the plug for the input speed sensor. 1. , dry fill: 8l. 213/221. This 6-speed transmission was introduced in 1999 in the Ford F 250, F 350, F 450, F 550 and stripped-chassis models. Zf 16 Speed Gearbox Splitter Diagram PDF Download. Mar 17, 2021 · Midwest Transmission can Cryogenic Treat any shaft or gear. 72:1 Open the catalog to page 3. Depending on the failure, the repair of the transmission can be done as necessary. ZF. Oil filler screw and oil level screw. 9x2. Gear 3rd Speed 26 T 1. A good and bad idea at the same time, the ZF 8-Speed transmission’s TCM is manufactured internally to the transmission. The torque converter unit of this transmission easily operates for 200 thousand kilometers without any repair. After cleaning the fitting surfaces, place the adapter plate with radial shaft seal (7) onto the motor housing. Check the motor shaft (2) for axial and radial runout as described in section 3. A lowered system oil pressure, an extra open clutch during deceleration, and additional springs in the shift elements were also new for the 8HP50, focusing on reducing drag. wellertruck. 113. 2 Brake F with freewheel, 1st gear; 2. Determine axial clearance by pressing and pulling the handle (repeat measuring process several times). 2 mm above stator shaft. input shaft (manual transmission) (55X75X9) 1 11 0073. 6 Oil supply; 2. ZF 4HP20 is used on Peugeot, Renault, Citroen with 2-3 liter engine. x1 II&IV 42 00. Filter Kit 4HP22FKDP Filter 1043 226 034 2. com l i. Apr 2, 2021 · The ZF 8-Speed transmission, known as the 8HP45, is a revolutionary automatic transmission. Manufacturer recommendations specify the use of GM P/N 1052931 (5w-30) or BMW P/N 07510009420 (10w-60) oil. 6. com Oct 1, 2002 · The present trend toward larger and heavier-duty pickups has now brought the ZF S6-650 6-speed manual gearbox onto the scene. The document provides specifications and instructions for overhauling the EuroTronic 16 AS 2601 O. Manual Gearbox. Oil volume: 10 l transmission oil No. Disassembly and assembly of the transmission is explained in chronological order. Make sure that the filter holder (5) engages. As well as at the majority of models of automatic transmissions the weaknesses place of 09E (ZF 6Hp26) is the torque converter. After cleaning the fitting surfaces, place the adapter ring onto the motor housing. 120 °C from the opening and slid onto the motor shaft until it reaches the stop, i. Jun 18, 2012 · First, put it on jacks like you are going to do a transmission oil change. Then check reference dimension “D” and change using shims if necessary. BMW All 4-speed models 1987 - 1994 except 750 & 850 Jaguar XJS 1987 - 1994 XJ40 1987 - 1994 X300 1994 - 1997 Lincoln Continental 1980 - 1982 Peugeot 505 1987 - 1996 604 1987 - 1989 Volvo 740, 760, 940 1986 - 1996 37 Repair Kits Common Use Parts 1. Make sure that the O-ring (10) is in the correct position during installation. Case hardened and precisely ground gear teeth for long life and smooth running. txt) or read book online for free. IVECO TREKKER ZF 16 SPEED MANUAL GEARBOX. 9 speed transverse ZF 9HP48 for the front drive was released in 2013 at two factories: in Saarbrücken for Europe and by Chrysler in Kokomo (USA) for Japanese and American cars - Honda and Chrysler. Scribd is the world's largest social reading and publishing site. Remove the filter element (6) from the filter. 4 mm at a force of 200 N (dry according to. 8, dropping the revolutions per minute by 50 across every gear, according to ZF. A quick, basic guide to using a 16 speed manual gearbox in a (Daf) truck. Repair Manual Zf Gearbox - Free download as PDF File (. It is lighter, faster, and more fuel efficient than previous 5-speed designs. 2 Planetary drive (III, II and I) 2. 7 Input assembly with oil supply. The ZF Duoplan two-speed gearbox is mainly used in machine tool main-spindle drives, test-benches and applications where high torque is needed. The most important innovation is the locking synchronization, which is used ZF Transmission 16 S 1620 TD ZF-Ecosplit Truck - Free download as PDF File (. 3,5. zf A troubleshooting guide has been put together to assist diagnosing transmission-related problems. 7 Transmission with flow control valve and breather; 2. 019 81 32301 0698 1297 304 441 Gear 1st sp. This manual contains the exact work procedure to repair transmission 4 HP 22. Before You Make a Warranty Repair on a FreedomLine VW Amarok, 8-Speed Automatic Gearbox - Free download as PDF File (. Install Fill Plug (Pos. the filter holder (5). 120 °C from the opening and slide it onto the motor shaft (2) until it reaches the stop, i. ZF is an abbreviation of Zahnradfabrik which means “gear factory” in German. This type of gearbox is commonly used in commercial trucks, buses, and construction equipment. 8 Automatic control unit, flow control valve, oil filter and oil pan. Clean the fitting surfaces of the motor (3) and drive hub. 55 See full list on assets. The GS6 is one of, if not the best shifting BMW transmission of it's time. Rebuilt Transmissions 300/302/351 4WD Small Block Electro/mech speedo MTFRD039. (ZF) 3. Trucks Truck Ecosplit ZF Although this repair isn't too difficult it does require removal of the transmission. 074 (2017) - Free download as PDF File (. Hold each gear for 3 seconds and engage the parking lock. FYI - the BMW 10w-60 oil is fully-synthetic and is used in the BMW M5 engine. ZF 8-Speed Transmission Problems & Leaks FreedomLine® Transmission Refer to ZF Maintenance and Diagnostics Manual MM-0150, FreedomLine® Transmission, for complete maintenance and diagnostics information. The over-gear allows to divide each gear into slow or fast obtaining 16 forward gears which can be inserted and geared down in sequence. The 4-speed automatic transmission ZF 4HP20 has been installed on a wide range of European FWD cars since 1995. Many car owners are not waiting for a stop of the car and switch gears, which in turn leads to the failure of the transmission. Pay attention, that you can repair ZF 4HP16 really inexpensively, because the cost of spare parts for this transmission is not too big. 82 liter (~0. 03x73x6 Gear, Main Shaft Reverse (610Nm Gear, Main Shaft Reverse Rev Synchronizer Body Rev Sliding Sleeve Rin Snap Ring Washer 35. 425 1526232 Oil Pump, manual transmission 1 Old 28 0073. Start the engine (large consumers, such as A/C should be switched on). Jan 2, 2022 · 4 0073. This unit is similar to the S6-50 but has a revised gear train and synchronizers to handle the increased power from the newer Ford diesel power plants. ramtrucks. ZF-ASTRONIC: 10 AS 2301 1. Some problems with a valve body may also reveal themselves. 16 speed transmission In some cases, malfunction of control plumes appears. 4 = Total ratio of the Gearbox 5 = Oil (Oil specification) 6 = List of lubricants 7 = Oil capacity 8 = Customer no. Fill up instruction: The idle speed should be neng = 750 rpm and the transmission oil pan temperature (CGT) 30 50 °C. ZF-ECOSPLIT: 16 S 109 NMV 221 8 S 181 16 S 181 16 S 221 16 S 251 Schaltung mit PSE. It contains brief sections on the transmission's components like the torque converter and planetary gear sets. 307. Drop the pan and remove the filter. Type ZF 16S 1620 TD. Maintenance procedures like checking the oil level and changing the CF65/75/85 series ZF 8/9/16S-109 gearbox TECHNICAL DATA 5-1 5. This adds a massive amount of complexity to the gearbox itself, as well as exposing it to sustained high temperatures. 402 2425395 Seal, trans. Oil capacity is approximately 0. ZF 5HP19 Transmission Repair Manual PDF free online. From the lower mid-size car to the sporty luxury segment, and in every SUV - the torque range of 220 to 1,000 Newton meters makes 8HP the perfect choice for all rear and all-wheel concepts. Feb 24, 2015 · The ZF Ecosplit is a 4 speed fitted with a range and splitter thus giving you 16 foward gears. These include a single or twin plate clutch, a dual clutch, a hybrid module, the Intarder and various power take-offs. Then heat the drive hub to approx. 01. Also, the ZF 8HP Transmission Service Info PDF file referenced above doesn't show the 8HP75-LCV trans that's in my truck. As a modular transmission platform featuring 12 or 16 forward gears, TraXon offers a variety of possible configurations. Our gear oil recommendations are listed in the operation manual. Proprietary gear oils with EP-additives are suitable for lubrica-tion. 9 gears in direct drive or overdrive version effectively apply the engine power to the road and support a fuel-efficient driving style. The model used in the Ford trucks has an internal oil pump to circulate and cool the lubricant, which is uncommon in manual 3rd Speed Gear (610Nm) 3rd Speed Gear Main Shaft (610Nm) Main Shaft 2nd Speed Gear (610Nm) 2nd Speed Gear 1/2 Synchronizer Bod 1/2 Sliding Sleeve 1st Speed Gear 1st Speed Gear (610Nm) Thrust Washer 46. See attached image. Thanks to the modular principle, different starting elements and all-wheel drive applications can be implemented cost-effectively even given the restricted installation space conditions with front-transverse passenger cars. Manual transmission gearboxes have a clutch that engages and disengages the engine from the ZF’s Ecosplit is a robust 16-speed manual transmission (MT) specifically designed to offer heavy-duty trucks, off-road and special applications a well-proven and reliable solution. Also for: 2k121. ZF-S542 Rebuilt Transmissions. ZF 6 Speed GS6 - 23007532498. 1. 5 Tower II; 2. It includes sections on checks, removal and refitting of components, adjusting clearances, and assembling the ATF Oil-Check 6HP26A61 (W12) Before drive test the ATF have to be filled up with the ZF Lifeguardfluid 6 Plus. In this case an overhaul of automatic gearbox should be done. der (5) a quarter turn. 05:1 2. Then check control dimension "D" and vary using shim rings if required. 81 32206 0106 Countershaft 19-23 T 1 81 32206 0129 Countershaft 17-20 T 1 81 32206 0107 Countershaft 19-23 T 1 81 32206 0130 Countershaft 17-20 T 1 81 32206 0114 Countershaft 17-20 T 1 81 93420 0134 Bearing D TD: Truck transmission with direct drive top gear TO: Truck transmission with overdrive top gear 5-speed & 6-speed (ZF Ecolite) ZF S5-35/2 manual transmission; S 5–42; ZF S635; 6 S 700 TO; 6 S 850 TO [permanent dead link] 6 S 1000 TO; 9-speed (ZF Ecomid) 9 S 1110 TD; 9 S 1110 TO; 9 S 1310 TO; 12-speed & 16-speed (ZF Ecosplit) 12 S 2130 TD The gearbox is composed of a central box containing 4 forward speeds gearings and 2 reverse speeds gearings, epicyclic unit for selecting the speed-gears mounted on the base and over-gear on top. - Electronic speedometer signal, here the Electronic unit EST-37 offers a speedometer sig-nal. Compact, space-saving design, complete with oil cooler, pump and full flow filter. Transmission general data. . Elastomer base for shock absorbance and noise reduction. 5HP30 TC Stator Kit. Cutting-edge technology unique by ZF. 47 T. To order this publication, contact the OnTrac Service Center at 866-668-7221, or visit the Tech Library at meritorhvs. Manual covers: ZF-ECOLITE: 6 S 850 6 S 890. This gearbox presented with loss of 1st and 5th and subsequent gears through the range due to the hub breaking , removable dogs and syncro breaking into several parts, as with commercials parts are usually available from the main agents. At that, compared to its predecessor, the ZF 5HP, this 6-speed transmission used fewer parts and was lighter Operating Instructions Initial Installation 2K800/2K801/2K802 3. ZF systematically designed the new generation of its 8-speed automatic transmission as a modular kit for hybrids. ZF 5-, 6-, 8- and 9-speed as well as the ZF 4HP20 automatic transmissions are filled maintenance-free with specially developed semi-synthetic ATF oils. ”. Gear 3rd Speed 28 T 1. 4. 35. zf. By way of example, the gearbox can be used in turning machines (horizontal B3/B5), machining centers (vertical V1/V3) thanks to its variable Features. Technical issues and repair guidelines. Make sure you coat the threaded pin with liquid seal before installing it. pdf - Free download as PDF File (. 026 81 32301 0697 1295 304 202 Gear 1st sp. 027 81 32301 0496 1295 304 203 Gear 1st sp. However, it is continuously being further developed and is given its own name with the name "Synchroma". The main maintenance requirement for this transmission during many years of reliable service is timely ATF change (Dexron III or Dexron VI) and fiilter replacement every 100 thousand kilometers. Functional Description Description ZF gearboxes GPT and GFA are drive components for mining ap- Both gearboxes - GPT and GFA - are characterized by high ro- plications and large construction machinery. Power transfer actions are covered by 5 clutch packs. Set dial gauge to 0. ZF_AS-TRONIC Technical Manual - Free ebook download as PDF File (. Costs – The 9-speed transmission is much more expensive to buy, run, and Jan 1, 2001 · Manual transmission of ZF are normaly used in sportive automobils. By switching between gears, the gearbox enables the driver to control the torque and speed of the wheels. Zf 16 Speed Gearbox Manual Breather umtinam com. This is - in addition to the design of the As successor company of the former Lohmann Wait until oil temperature reaches 40°C + 10°C. spacer disc (12) with shims (13). Description Part Number / SKU. This comprehensive and harmonized system 42 00. 1 Disassembly of the transmission as of the assembly group; 2. Note: The rebuild kit (4168 298 067) includes 3x Axial Needle Bearings, 2x Diaphragm Springs, 1x Sealing Ring, 1x Sealing Lip Ring, and 1x Snap Ring. 002. ZF Group ZF Friedrichshafen AG D-94030 Passau Telefon +49 851 494-0 Telefax +49 851 494-905000 www. The 6S-750 is similar in appearance to the previous The ZF 9-speed automatic transmission for passenger cars with front-transverse engines. It is therefore recommended to carry out an oil change in the gearbox every 50,000 kilometers. In this case it is needed to rebuild ZF 4HP22 problems. 40 % smaller and 25 % lighter than the equivalent standard mixer drive transmissions in the market, with no loss in strength. The transmission differs in the increased reliability and durability. Turn tower II 180°, and put it into supporting fixture 5x46 000 917. Feb 7, 2008 · The ZF S6-40 6-speed transmission is lubricated by engine type oil. This transmission is intended for the torque up to 330 Nm. Section 2 is a step-by-step guide to transmission repairs. Select R and D and use step shift (manual-winter program) to shift through to 3rd gear. 311974596-ZF-Astronic-Repair-Manual-IVECO. hg kf fc si uf hm dj mb nl jt